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Your Self-Improving Factory.
Nexus deploys long-horizon AI agents that monitor your line, trace every loss to its root cause, and act with your team’s approval.
Bridging the gap between Agents and Factory OTNexus has a library of data connectors that natively integrate with all layers of the factory stack – from proprietary control system file formats and SDKs to UNS. We meet you where you are on your data journey, with most deployments requiring less than two weeks to go-live.
Fully customized to your plant.Our team of Forward Deployed Engineers work with your manufacturing and process experts to build a self-improving system around your unique domain.
01Map02Instrument03Dispatch04Act05Learn
01Map
A living model of your process
Nexus builds a live model of your factory (equipment, sources, sinks, and material flow), mapped to your asset inventory of PLCs and low-level equipment.
02Instrument
Eyes on every loss, 24/7
Nexus watches your line in real time, surfacing bottlenecks, WIP accumulation, and OEE losses the moment they emerge. The live process model runs continuous what-if simulations to size every opportunity, so you always know which problem to tackle first.
03Dispatch
Agents go where your engineers do
Agent swarms flow to areas of underperformance, just as your process and manufacturing engineers do today. Agents work together, with each one focusing on a long-horizon task across equipment, process, quality – to augment and enable your team.For example, an agent will trace an hourly throughput miss all the way down to the sticky valve that caused it – whether that investigation takes minutes or hours.
04Act
You approve. Actions stick.
When agents conclude an investigation, they bring findings and recommended actions directly to your team.As they learn over time, they can begin to resolve small problems proactively – with permission – like filing a preventive work order on a wear item before it ever causes downtime.
05Learn
Every fix makes the next one faster
All actions and data compound into a context graph of your plant – institutional knowledge that never walks out the door. As throughput, quality, and capacity improve month over month, you build a Self-Improving Factory that drives your future automation.
PROCESS MAP — LIVECONTEXT GRAPH — COMPOUNDINGDATA FABRICPLC / DCSSCADAHISTORIANMESUNSM-01BATCHING2 TANKS · READYM-02FILLING1,240 UPMM-03CAPPING1,180 UPMM-04LABELING1,210 UPMM-05VISION QA98.6% FIRST PASSM-06CASE PACKING104 CPMM-07PALLETIZING22 PALLETS / HRM-08SHIPPING3 DOCKS LIVECONSTRAINTWIP ▲OEE 62% · STARVEDINVESTIGATING CAP TORQUEDRIFT — HEADS 3 & 7CORRELATING REJECT SPIKESTO FILLER VALVE LAGPULLING 30-DAY OEE HISTORYFOR LINE 2 CHANGEOVERSRECOMMENDATIONSREPLACE CHUCK INSERTSAT NEXT CHANGEOVERHIGH→ SENT TO SHIFT ENGINEERPERSISTED AGENTWORKINGCAPPER PM WATCHDOGPREVENTATIVE WO-1042 SUBMITTEDEQUIPMENTPROCESSQUALITYRECIPESWORK ORDERSMAINTENANCEPEOPLEDOWNTIMEPLANTCONTEXT
Productivity and People from Day 1.
“Once you understand the minor stops, you don’t need 30 engineers reviewing yesterday’s losses – you can engage all 250 people on the floor in driving them out.”Plant leader with 20+ years at Fortune 100 manufacturers
Your people are your most important assets. Nexus exists to enable them.
Flexible Deployment OptionsDeploy Nexus in the cloud or on-prem, with your choice of model available through BYOK.
Nexus Platform
Cloud
Enterprise VPC
On-Prem
Trust and Security
Security and control start at the plant floor.SOC 2 Type II Certified
Stay in control as Agents take on more work. Audit logs, observability, and approval controls come out of the box – your team sees what each Agent does, what it can access, and which actions need human approval. Agents start read-only and expand only when you approve the boundaries.
Your factory should run better tomorrow than it did today.
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